Tablet Section Machine

Since the inception of our firm in this domain, we are offering a wide array of Fluid Bed Processor. Find extensive usage for heat sensitive and non-heat sensitive products in pharmaceuticals, chemicals and biochemical, polymers, food and dairy industries, this processor is manufactured using the latest technology.

Features:

• Blower made out of mild steel and painted
• All light glass & sight glass with T/C ended connection
• Inlet air ducting made out of SS304
• Outlet air ducting made out of SS304

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Owing to the knowledge of this domain, we are offering to our patrons a broad spectrum of High Shear Mixer Granulator. This is used for granules without using a liquid solution. Also, this is designed to achieve excellent mixing and consistent granules at lower operating cost along with higher productivity.

Features:

• Homogeneous binder distribution
• Short batch time and reduce cleaning time
• Maximize CIP effectiveness
• Air purged sealing system for granulator shaft and main stirrer shaft

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With the constant support of experienced professionals, we are offering an optimum quality range of Mass Mixer. These mixers are ideal for mixing of pharmaceutical powders, chemicals, and food and confectioneries industries. It is basically mixing an assembly wherein the mixing stirrer is in the horizontal position in the container & has a single speed, simple rotation.

Features:

• All moving parts are enclosed with safety guards
• Thrust bearings are provided to carry out rigid thrust load
• Easy for cleaning & operating
• Simply designed SS304 dust cover provided with one port for material charging & inspection

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With sincerity and hard work of our professionals, we have carved a niche for ourselves in this domain by providing Tray Dryer. Offered dryer is manufactured under the surveillance of our deft professionals making use of cutting-edge techniques and optimum quality components.

Other Details:

• CHITRA drying oven is specially designed for Pharmaceuticals, Food, Chemicals, Paints, Textiles & other industries. It is well accepted for economical drying of granules, powder, food material & chemicals.
• Available Model – 12 / 24 / 48 Trays

Construction:

“CHITRA” Drying oven is fabricated out of rigid angle iron frame with double walled panels insulated with best quality compressed fiber glass and with a rigid door fitted with strong hinges and best chosen locking arrangement. A control panel is fixed in front of the oven to facilitate the operation easily. It has a large working space and is available, manufacturing from mild steel & in good finishing outside with synthetic enamel color & inside painted with heat resistant paint to resist temperature up to 300 degree, in Standard Model. It is also manufacture completely from SS304 or SS316 (As per customer requirement) in GMP Model & polished to the mirror finish from inside & matt finish from outside.

Description:

• The Drying ovens are normally available with choice of heating mode, as electrically heated / steam heated & thermic fluid heated.
• In electrically heated model, digital temperature controller provided with digital timer to facilitate working day and night. In steam & thermic fluid heated model, digital temperature indicator is provided with digital timer, but the temperature controller is not supplied with the machine.

Tray Dryer 12 Tray Air Circulation:

• A highly effective recirculation air system is provided. The heated air is recirculated with fresh air in selected proportions for optimum drying. The system is designed so that the materials at the top & the bottom dry simultaneously.
• Uniform air circulation, controlled temperature, sturdy construction and large working space are the valuables of the oven which is suitably designed to cover wide temperature range, loading and unloading is faster and simple. In higher capacities trays trolley rolls in and out of the chamber. For continuous operation a spare trolley can be had for loading while the drying cycle is taking place.
• Controlled Temperature & Time Digital temperature controller with digital timer are supplied to facilitate working day and night.

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Our domain expertise has enabled us to come up with an excellent collection Fluid Bed Dryer. Our provided dryer is manufactured using the best grade components and the advanced techniques by our adept workforce.

Applications:

This dryer used for efficient bulk drying of materials.

Other Details:

• The capacity ranges from 10 / 30 / 60 / 120 / 150 / 200 / 250 / 300 / 500 Kgs., with steam heating / electrical heating & thermal heating facility.
• Electrically / Steam & Thermic Fluid Heated in which general structure, made out of mild steel & painted in Standard Model & made out of S.S.304 quality material & polished to the matt finished in GMP Model, but contact parts i.e. Product Container and Retarding Chamber, are made out of S.S. 316 quality material, with Non-Flameproof blower motor, (Flameproof motor provided on demand) suitable to dry wet material.

Operation:

FLUID BED DRYER is designed to introduce the hot air stream at the base of the product container which is filled with the material. Induced draught is created by means of blower and fresh air is sucked in to the unit. The fresh air is heat by means of electrical heaters or steam or thermic fluid heaters. This hot air stream expands the bed of material at certain velocity & creating turbulance in the product. The phenomenon is known as fluidisation and offer conditions which are almost ideal for drying. Fluidisation produces full agitation of solid particles and since each particle gets surrounded by hot air, heat transfer is extremely high and uniform. The product is dried fast without appreciable loss of heat. Filter bags prevent particles escaping from the dryer.

Suitability:

• The conventional drying method of drying products in tray dryer is rather inadequate and troubles some. They occupy large floor space, have very high drying times, are labour intensive and offer uneven drying. On contrast Fluid Bed Dryer occupy comparatively lesser floor space, are very easy to operate & can dry material in least time as compared to tray dryer.
• In Fluid Bed Dryer, temperature distribution throughout the product is uniform and the heat transfer rate is very high. Due to the reduce drying time high production rates are achieved.
• As the product is in close contact with drying air at low temperature and also for short duration, the physical and chemical properties of the products are generally not effected and therefore the dryer can effectively be used for heat sensitive products. Due to the continuous movements of product during drying lump formation, case hardening etc. are minimized.
• The Fluid Bed Dryer are most suitable for drying granular, crystalline, coarse or similar material in pharmaceuticals, fine chemicals, dyes, food and allied products. The Fluid Bed Dryer is not suitable for drying liquids or pasty materials.

Salient Features:

• Uniformity in drying and reduction in drying time.
• Atmospheric inlet air is filtered by means of non woven filter cloth. PRE /MICRO V & HEPA filters can be provided on demand on extra cost to prevent any fine dust to pass through the products.
• Digital temperature indicator cum controller for inlet air & Digital temperature indicator for outlet air, are provided for electrically heated model.
• Digital temperature indicator is provided for inlet & outlet air, in steam / thermic fluid heated model. (Temperature controlling valves will be in customer scope of supply)
• Manually operated air dampers provided to control the inlet and outlet air flow.
• An explosion safety flap of adequate capacity at the rear of dryer and an earthing point to prevent static charge in the machine.

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Fluid Bed Multi Technology FBMT (Top Spray & Bottom Spray Wurster Insert):

Available Model 2, 10, 30, 60, 120 & 150 Kgs. 10 Kgs. model with additional set of bowl for capacity 01 to 02 Kgs.
Basic Unit

The basic machine is with two different processing insert:

• Top Spray / Dryer Insert
• Wurster Insert ( Bottom Spray )

Chitra Fluid Bed Multi Technology provides processing flexibility for the production of granules & coating of powders and pellets.

Top spray / Dryer insert for granulation & drying and Wurster for particle coating & pallet coating.

The Unit Consists of:

• Inlet air handling unit. ( AHU or APU )
• Inlet air plenum with pneumatic gaskets and wash water drain port and ports for nozzle inserts.
• Processing inserts.
• A) Top Spray / Dryer Insert(B) Bottom Spray / Wurster Insert.
• Expansions chamber.
• Filter bag chamber with filter & 02 nos. side supports.
• Filter cleaning system.
• Outlet air duct.
• Exhaust air blower assembly with motor.
• Control Panel & PLC Based MMI Operating panel.
• Pneumatic Panel.
• Inlet duct with b/f valve. ( 06 meters, standard length )
• Solution spray system with solution preparation vessel, Peristaltic Pump, spray nozzle & silicon tubing.

Salient Features:

• 2 bar sock resistance construction.
• All contact parts made out of SS316.
• All motor are of flameproof.
• Inside of the all contact parts will be @ mirror finish and outside of all contact parts @ matt finish.
• RH Sensor / Trans-meter at AHU.
• Inlet, outlet & product bed temperature sensors.
• Differential pressure trans-meter for Filter bag & differential pressure gauge for HEPA filter at AHU.
• A.C. Frequency drive for all motors.
• Sampling port at product container.
• Quick opening system for container sieve.
• CIP port and nozzles.
• Material charging ports, suitable for gravity and vacuum.
• PLC based power panel with touch screen based operating panel for automated process controls.
• Wash water drain port with valve at inlet plenum.
• All rubber gaskets of silicon.
• All light and sight glass with T/C clamp facility.
• Pneumatic inflatable gaskets at bottom and top of the product container, top of the expansion chamber and for air discharge bag sealing.
• CGMP construction.

Applications:

• Pharmaceuticals & Nutraceuticals
• Foods & Confectionary Industry
• Cosmetics Industry
• Veterinary Industry
• Salt & Detergent Industry
• Chemicals & Bulk Drugs Industry
• Catalyst & Special Purpose
• Application

Pharmaceuticals & Nutraceuticals Industry:

The pharmaceutical industry makes sure that in many countries on the world we have a very high health standard. With Globalisation, it is more & more imperative for companies to produce medication & ship them in a safe, sure & efficient way

For the right dose of a drug, there is no other ideal application form as a tablet. Machines ensure that already in development of a tablet, all major parameters such as weight, hardness and shape will be achieved and a optimal and simple scale-up to production scale can be performed.

We have a complete range of equipments for Solid Dosage Processing i.e. Tablet & Capsule Form with range of equipments for Liquid / Oral Suspension and for Creams / Ointment Manufacturing & Packaging Line.

Suitable equipments for Research & Development / Formulation Development / Small Batch Production, we are here to satisfy the formulation and production needs of our customers.

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IPC lifter at RMG, Mill, Sifter & Blender Operation: This equipment is most useful to lift the IPC to transfer the material from IPC to other container or in hopper of any equipment. With help of this equipment dust free and very speedy material transfer is possible. The equipment is equipped with one jaw having clamping hooks to clamp the IPC. The hydraulic system (power pack unit with cylinder) is provided to lift the complete assembly with IPC. With help of the hooks first clamp the IPC with jaw of the Lifter. Lift the whole assembly with IPC at a desirable height. Finally height can be adjusted as per requirement to transfer the material which is in the IPC. Discharge the material in other container or any other hopper, with help of butterfly valve which is provided at discharge of IPC. Salient Features: • GMP point of view equipment provided with S.S. cladding base, SS guards, SS cover on motor. No exposed painted surfaces on top of the machine. Hydraulic power pack is also covered with SS304 cover. (In GMP Model ) • Very less material transfer time making the next process earlier & save time. Dust free system save environment of working area. The system can be operated by single operator. • Contact parts SS304 provided as a standard. SS 316 can be provided as a optional facility.

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Additional Information:

• Minimum Order Quantity: 1 Piece

Compaction Principle:

The CHITRA’s Roll Compactor’s are best suitable for Dry Granulation Process.

The process of compaction is used to increase the bulk density of fine powder particles. This is achieved by passing them between closely held rollers to form solid compact sheet.

The compaction process can be affected by roll surface and diameter, peripheral speed, separating force or pressure capabilities, feed screw and basic compaction characteristics of the material being used.

Powder material properties can be improved by addition of a suitable binder, which facilitates better bonding between particles and keeps the production of fines to the minimum.

Salient Features:

• Roll Compactor CIRC 200/50 is a cGMP Model
• Very compact design available in Plain, Water Jacketed or Flameproof Model.
• Rolls drive through twin shaft gearbox with speed drive unit coupled to it using coupling, which ensures synchronization of the rolls with a steady torque loading.
• Pre-densifier screw comprises of cylindrical or conical shape, which is well polished and made of AISI SS-316 quality material.
• Compacting rolls sleeves are made out of tool steel, hardened to 55 HRC approximately, and are keyed in to shafts and thus protected against axial slipping by thrust plates and bolts. MOC of Rollers (Plain – OHNS & water jacketed SS 410).
• The feed screw assembly can be lifted by hand-operated hydraulic pump. This facilitates ease in cleaning.
• AC Drive for Horizontal Augur / Feed Screw Motor for Speed Variation for Material Charging
• Scrapper assembly also designed to dismantle for ease of cleaning.
• Pre-compression chamber guides the powder without any slippage or leakage.
• A separate panel board which consist all controls and indicators of the compactor are permanently built in namely, on/off rolls, on/off feed screw, main switch, and forward/reverse switch, ammeters for rolls and feed screw and emergency stop to avoid short circuit or fire hazard at the time of cleaning with water.

Technical Details:

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Additional Information:

• Item Code: CIRC

CHITRA Multi Mill is a self contained portable unit useful for high speed GRANULATING, PULVERISING, MIXING, SHREDDING AND CHOPPING, etc., of a wide range of wet and dry materials without special attachments.

As compared to the four common principles of size reduction i.e. grinding, compression, impact and shearing, which often do not produce controlled size reduction, this machine utilises the principle of variable force swing hammer blades having both knife and impact edges rotating with a carefully selected screen to control size reduction.

Flow path of material in vertical rotor machine is streamlined. During comminution, material entering the chamber travels to the periphery and passes through the screen tangentially and radically, avoiding chocking and temperature rise.

Operation

MULTI MILL is designed to utilise the principle of variable force swing beaters having both knife and impact edges rotating within a selected screen to control the particle reduction. Material fed in to the processing chamber moves to the periphery and passes through the screen radically and tangentially. Finally the processed material gets collected in to the container kept below the processing chamber.

Operation:

MULTI MILL is designed to utilise the principle of variable force swing beaters having both knife and impact edges rotating within a selected screen to control the particle reduction. Material fed in to the processing chamber moves to the periphery and passes through the screen radically and tangentially. Finally the processed material gets collected in to the container kept below the processing chamber.

Salient Features:

• Suitable for dry and wet granules.
• All contact parts are made out of SS 316 quality Material
• Castor wheel provided for the ease of mobility.
• Sieves are available in sizes of 0.5 to 12mm hole diameter.
• 12 nos. beaters with knife edges & impact edges & 02 nos. scrapper blades.
• In GMP Model complete body claded with SS304 and polished to the matt finish & in Standard Model excluding product contact parts, all other parts made out of C.I. or M.S. and coloured.
• Machine rated for continuous operation.
• Higher output with process uniformity.
• All contact parts can easily be dismantled and cleaned for change of product.
• Wide range of SS perforated screens available

Technical Specifications:

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CHITRA’s Heavy Duty Tablet press with 8 Station & 12 Station model with Special Tooling with Maximum Tablet Diameter upto 40 MM are used for slugging purpose in the Dry Granulation Process.

Salient Features:

• In Compliance with cGMP Standard
• Useful for Slugging Purpose in Dry Granulation Process
• Heavy duty machine construction
• Machine is Having C.I. Body and C.I. Middle plate with Paint free tablet manufacturing zone.
• Turret of Special Grade S.G. Iron casting
• Upper punch penetration
• Electronic Digital Tablet cum RPM Counter with Inter lock Switches to all Guards.
• Double Sided lifting cams
• Lower Guard of polished Stainless Steel & Upper Guards of Acrylic Material
• Imported needle roller bearing provided at the bottom of turret.
• Effective Dust Extraction Nozzles
• One shot Lubrication System.
• Anti vibration Mounts
• Reverse Direction Motion Protection is provided to avoid accident.

Technical Specifications:

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Operation:

This machine gives high output with less percentage of fines and has the salient features like Robust Simple and Compact design, Easy installation in production line, Uniform granules, Maintenance free and can be attached with Vacuum loading and discharge arrangement or Gravity flow system. The granulating chamber and internal parts are totally washable from inside. The inner surfaces are mirror polished to prevent adherence of the product and facilitate cleaning. Sliding rails and fast fixing devices allow easy mounting and dismantling of the accessories.

Compared to other conventional models available, this machine is the best in terms of high output, minimum fines, low noise level while working, closed and compact to prevent powder leaking out, dust free operation, oscillates at low speed thus preventing excess heat generation and is designed for easy introduction in production line and continuous non-stop operation. This machine can be used for Dry and Wet granulation and have a wide field of application.

The oscillating motion of rotor gives uniform granules with less fines. Granule size varies as per the perforation of sieves. The simple design of Rotor and Sieve mounting facilitates easy cleaning and quick change over. Externally fitted bearing housings prevent the product coming into contact with bearing lubricants and hence the granules will be completely free of black particles.

Salient Features:

• Two Models – CEOG – 200 and CEOG – 400 with Capacity ranging from 100 to 500 Kg.
• Suitable for dry & wet granulation.
• Easy for loading and unloading.
• Easy for cleaning.
• All contact parts are made out of SS304 quality material. (SS316 will be provided on demand)
• Robust, Simple & compact design requires minimum maintenance.
• Easy installation in production line.
• Oscillating rotor motion.
• Higher output.
• Uniform granules, less fines.
• Maintenance free.

Technical Specifications:

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Operation:

This vibrating energy screen is unit consisting of circular pretension screen mounted on the frame along with vibrating motor. The vibrating motor imparts three plane vibrations to the screen due to revolving eccentric weights. Total assembly is mounted on suitable springs so that it becomes a independent body which vibrates without parting any vibrations to the foundations.

Special Features:

• High capacity & optimum use of space.
• Machine confirms to cGMP Compliance
• Process adaptability.
• Low operating and maintenance cost.
• Long screen life.
• Easy for assembly & disassembly for cleaning & changeover of screens.
• Springs amplify the vibrations leading to reduced motor HP, maintenance & operational cost.
• Compact unit for easy of operations.
• Available in two, three & four deck also.
• Screen Size – 4 mesh to 150 mesh as per customer requirement
• Aluminium Turret Guards
• Effective Dust Extraction Nozzles
• Imported needle roller bearing provided at the bottom of turret.
• One Shot Lubrication System for Lubricating Pressure Rolls
• Reverse direction motion protection is provided to avoid accident.

Technical Specifications:

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The Tippler-Lifting and tipping device is a hydraulic device which is having an arm used for lifting and turning FBD bowl by 180. Thus it is used to unload fluid bed dryer bowl material in to Cone mill OR Multi mill OR Oscillating granulator in a dust free way for downsizing or dry milling. The operation is completely dust free and eliminates manual handling or scooping.

The FBD Bowl is placed beneath the Tipper. The inverted cone of the Tipper is lowered so that the brim flange of the bowl touches the inverted cone. Both are clamped together with quick fixing clamps. The whole assembly is raised.

Salient Features

• GMP Design
• All contact parts AISI 316 & non contact parts AISI 304 with General Structure made out of mild steel and claded / Covered with SS304
• Capacity matching with FBD Bowl Capacity
• Unloaded material with inline process with cone mill, granulator with IBC Bin for dust free process.
• Fully automatic system, with hydraulic lifting and tipping arrangement for quick and easy handling
• Eliminates tedious and unhygienic manual handling of products.
• Tilting arrangement with a single point pivot ensures GMP with ease of operations.
• 180 degree swivelling of vertical mast with vertical lift and tippling ensures motion in all three dimensions as required.
• Discharge cone is fitted with a 250mm diameter butterfly valve at bottom with silicon rubber seat. Can be provided with pneumatic actuator for opening or closing butterfly valve without reaching for it by pneumatic controls.
• Hydraulic power pack can be mounted over the service floor so the column of the tipper acts as pendent and through the hollow pivot shaft, hydraulic lines along with electric cables can travel above the working area slab.

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IPC Capacity in Liters: 75 / 110 / 220 / 250 Liters

(IPC with Dust Tight Cover & Butter Fly Valve with Food Grade Gasket & Detachable Trolley with Castor Wheel Mounted Legs)
* Technical Specification

• Capacity : As per Batch Requirement
• Bins & Top lid made out of SS316 material.
• Bins will be mirror finished from Outside & Inside.
• Butter fly valve made out of SS316 provided for the discharge of Material
• All gaskets are food grade quality rubber.
• Cylindrical shape shell with conical bottom.
• Facility for lifting Lugs for lifting with IPC lifter in Granulation Area / IPC Blender in Blending Area

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Capacity in Liters – 75 / 110 / 220 / 250 / 500 Liters

(Container with Loose Cover & Detachable Trolley with Castor Wheel Mounted Legs)

• Capacity : As per Batch Capacity / Customer requirement
• Container made out of SS316 material.
• Bins will be mirror finished from outside & inside.
• Bins will be mirror finished from Outside & Inside.
• Cylindrical shape shell with conical bottom.
• Trolley made out of SS304 material
• Trolley will be mirror Finish
• Castor wheel Mounted

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The CSR Tablet Press model from ‘CHITRA’ Group is the machines which are the basic model for pharmaceutical production companies with conformity to cGMP norms. These types of presses are very much useful for small and medium batch production.

This Tablet Press Machine is very easy to operate and they are very sturdy in construction. The machine is equipped with Safety Features like Interlock system at Upper Guards. This machine is very much user friendly and easy to maintain.

 

Salient Features

 

• In Compliance with cGMP standard with SS 316 Contact Parts
• Turret of Special Grade S.G. Iron casting with ELNP
• Machine is Having C.I. Body and C.I. Middle plate
• Paint free tablet manufacturing zone.
• Upper punch penetration
• Electronic Digital Tablet Counter
• Manual Push Button Control Panel which contains START & STOP switch / Emergency ‘OFF’ Button & Digital Counter
• Inter lock Switches to all Upper Guards as a Safety Features.
• Double Sided lifting cams
• Lower Guard of polished Stainless Steel & Upper Guards of Acrylic Material
• Aluminium Turret Guards
• Effective Dust Extraction Nozzles
• Imported needle roller bearing provided at the bottom of turret.
• One Shot Lubrication System for Lubricating Pressure Rolls
• Reverse direction motion protection is provided to avoid accident.

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High Speed Tablet Compression Machine CI Press – II Series

The CHITRA’s CI PRESS II is a high speed double sided rotary press for high output tablet production. The CI PRESS II combines in one machine the sophistication, which today’s tableting requirements demand together with well proven mechanical design and components.

Major improvements in the areas of sound reduction, operator safety, cleanliness and clean ability, drive arrangement and operational convenience make the machine a wonder to operate. The machine is offered in various models viz. 37 “D”, 45 “B”, and 61 “BB” stations.

Salient Features

• High Speed tablet press with outstanding engineering, performance and reliability.
• Front and easy outside controls.
• AC Frequency Drive / Invertors variable drive for main and feeder motor.
• Auto lubrication with fine tuning valve and timer.
• Extremely robust quality engineering, house in an easily accessible cabinet.
• Simple and convenient operation, operator protection, cleanliness and ease of maintenance.
• All the tablet parameters can be fine tuned during the operation of the machine from outside the tableting zone.

Technical Specifications

 

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Double Rotary Tablet Compression Machine CSDR Series

The CSDR model from ‘CHITRA’ Group is the machines which are backbone of pharmaceutical production companies that require accurate production with reasonable features and automation to allow the production of Tablets.

These types of presses are very easy to operate and they are very sturdy in construction. The machine is equipped with Safety Features like Interlock system as all the guards. This machine is very much user friendly and easy to maintain.

Salient Features

• Square GMP Model
• Turret of Special Grade S.G. Iron casting
• Machine is Having C.I. Body and C.I. Middle plate
• Paint free tablet manufacturing zone.
• Disc type friction clutch start system
• Upper punch penetration
• Electronic Digital Tablet cum RPM Counter
• Manual Push Button Control
• Inter lock Switches to all Guards.
• Double Sided lifting cams
• Lower Guard of polished Stainless Steel & Upper Guards of Acrylic Material
• Aluminium Turret Guards
• Effective Dust Extraction Nozzles
• Imported needle roller bearing provided at the bottom of turret.
• One Shot Lubrication System
• Anti Vibrating mounts
• Reverse direction motion protection is provided to avoid accident.

Technical Specifications

 

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This Dies & Punches helps you to produce round shape tablets. Normally round shapes Dies & Punches used by all industries. This Dies & Punches available with different sizes & concavity as well as flat in plain & engraved/break line as per your requirement.

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We are manufacturer & supplier of replaceable spares parts of any make of Tablet Compression Machine / Tablet Press. The interchange ability for the same is our prime focus for the spares we supply. We supply the Following Spare Complete Turret Assembly (SGI with ELNP / SS 316 Die Tablet / 3 Piece Turret All type of Tracks / Cams / Roller / Roller Pin Helical Pinion / Worm Gear / Teeth Ring / Pulley / Worm Wheel Gravity Feeder / Feed Frame / Force Feeder / Take-off plate / Scrapper Plate Complete Assembly Screen for Vibro Sifter / Multi Mill / Communiting Mill / Oscillating Granulator Dies & Punches Round Shape / Capsule Shape / All other Shape / Bolus Application / Multi Tip Type Sieve / Gasket for Bowl / product Container for Fluid Bed Dryer FBD

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Additional Information:

• Minimum Order Quantity: 1 Piece

Available Model

• 12”, 24”, 30”, 36”, 42”, 48”, 60” & 72”

Description

 

In the process of coating tablets and confectionaries, the personal skills of the coater need to be supplemented by a correctly designed, versatile coating pan.

CHITRA Coating Pan has very heavy & sturdy structure, made from angles & channels. Complete structure covered from all sides. Two nos. of covers with hinges provided on two sides (left & right) of the structure. Three nos. of covers are fixed with bolts.

Variable speed pulley system made out of cast iron, with motor slides is providing up to 48″ size for speed variation. Motor & worm reduction gear are used of any reputed make, as per customer requirement.

(A.C. frequency drive for variable speed of coating pan will be also provided on demand)

Coating pan made from 10 SWG, SS304 or SS316 or SS316 L material and polished to the mirror finished from inside & outside.

CHITRA Coating Pans have been designed after a careful study of the needs of expert coaters such as Rotational Speed, Angle of inclination of Pan, inside finishing of the pan, Total Volume and Temperature of the hot air.

The standard pan is elliptical in shape, mounted at 30° angle. RPM of the pan is variable. With help of the variable speed pulley.( A.C. Drive provided optionally )

Inbuilt hot air blower system as a standard supply up to 48” size (Excluding 60” & 72” size) & high capacity mobile hot air blower system also provided (as a optional ) with temperature controller to control the temperature of air at selected temperatures between 30°C to 75°C is provided with air delivery pipe to deliver required quantity of air in the pan.

Special Features

• Pan fabricated from 3 mm thick, SS Sheet of SS 304 / SS 316 quality with adequate mouth opening and depth.
• Temperature controller provided for temp. controlling.
• Anti vibrating unit provided for proper leveling, hence no requirement of foundation.
• Compact hot air blower with inlet air damping arrangement.
• General structure made out of M.S. in Standard Model & same will be covered with SS304 in GMP Model.
• Easy mounting arrangement for change over from Coating Pan to Polishing Pan.

 

Optional

• Steam heated hot air blower system with flameproof blower.
• Solution Spray System (with Spray Gun / Peristaltic Pump / Solution Dispensing Vessel)
• Filter Housing for Inlet Air Filtration
• Polishing pan size 24′, 36″, 42″, 48″, 60″ & 72″, made out of mild steel or SS304 / SS316.
• Baffles (welded or detachable type) provided inside the pan, if required.
• Flameproof motor with flameproof starter for Coating Pan Drive.

 

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Operation

 

The Double Cone Blender is an efficient and versatile machine for mixing dry powder and granules homogeneously. All the contact parts made out of stainless steel of required grade by customer. Two third of the volume of the Cone Blender is filled to ensure proper mixing. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc.

 

Salient Features

 

• The conical shape at both ends enables uniform mixing and easy discharge.
• All contact parts are made out of stainless 304 or 316 quality material, as required by customer with all moving parts covered with SS304 covers.
• Maximum care has been taken to ensure safe operation of the unit.
• Manual rotating facility with hand wheel for inching. The same will be provided with SS cover & limit switch. ( In 200 Kgs. & above model )
• Two nos. of safety road will be provided at back side. ( One LH side & one RH side )
• Suitable size of butter fly valve at one end of the cone provided for material discharge & hole with openable cover provided at other end of the cone for material charging & cleaning.
• Cone will be mirror polished from the inside & outside & structure will be matt polished.
• Safety guards made from SS304 pipes provided in front of the m/c with limit switch.
• Panel fabricated from SS304 material with facility of three phase indication, D.O.L. starter, digital timer & Amp. Meter.
• As per customer requirement machine will be provided with left side drive or with right side drive.
• The conical shape at both ends enables uniform mixing and easy discharge.
• Maximum care has been taken to ensure safe operation of the unit.
• Worm reduction gear use for speed reduction.
• Food grade rubber gasket will be used on both end of cone as well as in butterfly valve.
• Hand wheel will be provided for manual tilting of cone.
• Safety guards provided with limit switch to not start the machine when safety guards are not in proper position.

 

Optional Features

 

• PLC Based MMI Control Panel
• VFD for variable speed of cone.
• Flame proof drive motor along with flame proof starter.
• Vacuum loading facility for material charging.
• Intensifier Bar with VFD Drive

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Operation

 

The “V” BLENDER is an efficient and versatile blending machine for mixing and lubrication process of dry powders homogeneously. Approximate two third of the volume of the Blender is filled to ensure proper mixing. The “V” Blender gives best result for powders due to suitable medium speed and “V” shape of container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products.

In V Blender the powders comes from all sides due to the “V” shape of the product container, hence requirement of RPM is medium. Suitable mainly for powder & granules type material. This type of material gets sufficient continuous movement. Due to the “V” shape of container, have only medium movement and will results in good quality of blending / lubrication of granules.

 

Special Features

 

• Suitable for dry mixing of products in powder form.
• Easy for loading and unloading.
• Easy for cleaning.
• All contact parts are made out of SS304 / SS316 or SS316 L quality material, as per customer requirement.
• Simple design requires minimum maintenance.
• General structure & safety guards made out of mild steel & painted in Standard Model and made out of SS304 & polished to the matt finish in GMP Model.
• The “V” shape gives sufficient continuous movement to the granules, result in good quality.
• Maximum care has been taken to ensure safe operation of the unit.
• Manual rotating facility with hand wheel for inching.

 

Optional Features

 

• PLC Based MMI Control Panel
• VFD for variable speed of cone.
• Flame proof drive motor along with flame proof starter.
• Vacuum loading facility for material charging.
• Intensifier Bar with VFD Drive

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Operation

 

The OCTAGONAL BLENDER is an efficient and versatile blending machine for mixing and lubrication process of dry granules homogeneously. Two third of the volume of the Cone Blender is filled to ensure proper mixing. The Octagonal Blender gives best result for granules due to very slow speed and octagon shape of container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc./p>

In Octagonal Blender the granules comes from all sides due to the octagonal shape of the product container, hence requirement of RPM is less. Suitable mainly for Crystalline & Granular type material. This type of material gets sufficient continuous movement due to their shape if container has only slow movement and will results in good quality of blending / lubrication of granules.

 

Salient Features

 

• Suitable for dry mixing of products in granule form.
• Easy for loading and unloading of material.
• Easy for cleaning.
• All contact parts are made out of SS 316 or SS 316 L quality materials, as per customer requirement.
• The octagonal shape & slow speed of rotating gives sufficient continuous movement to the granules result in good quality.
• Simple design requires minimum maintenance.
• General structure & safety guards made out of mild steel & colored in Standard Model and made out of SS 304 & polished to the matt finish in GMP Model.
• Maximum care has been taken to ensure safe operation of the unit.
• PLC and Color Touch Screen Control. (Optional feature)
• Manual rotating facility with hand wheel for inching.
• Bigger size batch at low power consumption.

 

Optional Features

 

• PLC Based MMI Control Panel
• VFD for variable speed of cone.
• Flame proof drive motor along with flame proof starter.
• Vacuum loading facility for material charging.
• Intensifier Bar with VFD Drive

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Operation

The RIBBON BLENDER is an efficient and versatile blending machine for mixing of dry granules & powders homogeneously. Approximate two third of the volume of the container of Ribbon Blender is filled to ensure proper mixing. The Ribbon Blender gives best result for mixing of dry powder & granules due to the design and shape of the mixing ribbon and product container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc.

Material should be charge from the top side. There are port/ports should be provided on the top cover to charge the material as well as for air vent. One discharge valve provided at the bottom side at center of the container. The discharge height could be adjust as per the requirement, so that material gets discharge in the other container directly, so that material handling time for discharge is nil and the operation is dust free.

In Ribbon Blender the powder moves from center to the end of container and end of container to the center of container. Hence requirement of total mixing time is very less and the RPM required are also very less.

The dry material gets sufficient contineous movement due to the shape & movement of ribbon & shape of the container., which moves material for good quality of blending.

The unit is consist of one electrical motor, one worm reduction gear, belt drive between motor and gear, couple drive between gear to ( ribbon ) mixing stirrer. Container having four nos. of legs with discharge valve & top cover. Both end of mixing shaft is sealed with bush & PTFE gland housing & safety guards are provided on all moving parts.

Special Features

• The shape of container and mixing stirrer gives sufficient contineous movement to the powder / granules, result in good quality.
• All contact parts are made out of SS304/SS316 or SS316 L quality material.
• Maximum care has been taken to ensure safe operation of the unit.
• Inching facility for stirrer for discharge of material.
• Full cover on top side of the container.
• Discharge height must be adjusted, if confirm with order.
• Operating panel provided for safe operation of blender.
• Centrally located material Discharge valve. ( Butter fly / Sliding Valve )
• Dust proof top cover with window provided.
• General structure completely made out of mild steel & painted in Standard Model & the same is claded with SS304 in GMP model.
• Safety Guards & Covers made out of SS304 in GMP Model & made out of mild steel in Standard Model.
• Legs made out of M.S & painted in Standard Model & same will be claded with SS304 in GMP Model.
• Panel provided with following facilities in 500 Liters & bigger model. In Small model only D.O.L. starter provided for On-Off operation of the motor.
• Three phase indication facility.
• D.O.L. starter for on-off operation of motor.
• Emergency stop provided in panel.
• Digital timer for batch time setting.
• Ampere meter to indicate load of motor in ampere.
• Limit switch provided at top cover for safety purpose.
• Inching push button with selector switch for inching operation during discharge of material.

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Operation:

The Super Mill / Co-mill are best suitable for Grinding and Dry & Wet Milling, Particle Size reduction in Pharmaceuticals / Food / Chemicals & Cosmetics Industries.

Special Features:

• Suitable for dry and wet granules.
• All contact parts are made out of SS316 quality material
• Sieves available in sizes of 0.5 to 12 mm hole Diameter Perforation (0.5mm to 3.0 MM sieve with Framing & joint Support)
• Conical shape rotor & sieve for better out-put with Minimum Fines Generation
• GMP model with Complete Body Cladded with SS 304 and Polished to the Matt Finish
• Machine rated for continuous operation.
• Higher output with process uniformity.
• All contact parts can easily be dismantled and cleaned for Change of Product
• Wide range of SS perforated screens available.
• Milling chamber mounted on S platform.
• Rotor RPM is variable with AC Variable Frequency Drive.

Technical Specifications:

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Single Rotary CSR Model:

The CSR Tablet Press model from ‘CHITRA’ Group is the machines which are the basic model for pharmaceutical production companies with conformity to cGMP norms. These types of presses are very much useful for small and medium batch production.

This Tablet Press Machine is very easy to operate and they are very sturdy in construction. The machine is equipped with Safety Features like Interlock system at Upper Guards. This machine is very much user friendly and easy to maintain.

Special Features:

• In Compliance with cGMP standard with SS 316 Contact Parts
• Turret of Special Grade S.G. Iron casting with ELNP
• Machine is Having C.I. Body and C.I. Middle plate
• Paint free tablet manufacturing zone.
• Upper punch penetration
• Electronic Digital Tablet Counter
• Manual Push Button Control Panel which contains START & STOP switch / Emergency ‘OFF’ Button & Digital Counter
• Inter lock Switches to all Upper Guards as a Safety Features.
• Double Sided lifting cams
• Lower Guard of polished Stainless Steel & Upper Guards of Acrylic Material
• Aluminium Turret Guards
• Effective Dust Extraction Nozzles
• Imported needle roller bearing provided at the bottom of turret.
• One Shot Lubrication System for Lubricating Pressure Rolls.
• Reverse direction motion protection is provided to avoid accident.

Technical Specifications:

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Description:

The Tablet Dedusting & Deburring Units – Vibro Type are used to collect the dust and foreign particles which come out of the compression machine. Normally it is mounted directly at the output of the compression machine.

Salient Features:

• Compact & elegant, well proven design.
• Vibro type, cGMP model
• Noiseless & Maintenance free unit.
• Electric power required less than other machines of its kind.
• All contact parts made of SS 316
• All contact parts can be easily washed and / or sterilized.
• Tablet conveying route is geometrically designed, for De-burring.
• Efficient de-burring & de-dusting and full suction of excess powder.
• Machine in fitted with the castor wheels for easy mobility

Technical Specification :

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Description:

The Elevating Type – Tablet Dedusting & Deburring Units are used to collect the dust and foreign particles which come out of the compression machine. Normally it is mounted directly at the output of the compression machine.

Salient Features:

• Completely Stainless steel structure.
• GMP model with contact parts SS316.
• Very easy to clean.
• Easy to operate.
• It works on the principle of vibration, which causes elevating type movement of the Tablets.
• Upward (elevating) movement of tablets
• Adjustable height and easy mobility
• Machine is fitted with Castor wheel for easy movement

Technical Specification:

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System Description:

The Pneumatic Conveying System is using for conveying Powder (Bulk Density = 0.5 to 0.6 gm/cc).

Principle & Operation:

Pneumatic conveying System works on negative pressure for conveying the material from one or number of pickup points to one discharge point. This system is best suitable for providing dust free conditions around inlet.

System Purpose:

Vacuum Transfer System for Material Charging into hopper of Tablet Compression Machine. For Double Rotary Tablet Press, ‘Y’ Chute supplied as per machine hopper dimension.

System Performance & Objective:

Pneumatic conveying system for the purpose of conveying Powder (Bulk Density = 0.5 to 0.6 gm/cc). The total conveying distances will be approximately 5 meter vertical and 5 meter horizontal. Conveying rate will be approximately 250 – 300 Kg/Hr depending upon the characteristic of material. This powder can be conveyed using a wand / bottom pick up adapter and flexible hose.

Stipulation:

• Powders can be vacuumed directly from the bags / bins / IPCs. We are recommending the pickup wand. The pickup wand could break the lumps and allow the operator to convey the material by properly manoeuvring the wand
• The buyer of the equipment must check the head room (Maximum Requirement 1200 mm) above the hopper of the Tablet Press machine to ensure sufficient height is available to fit the vacuum receiver.

System Features:

• Powders will be vacuumed into a basic vacuum receiver and gravity discharge into the hopper of the required Machine bellow.
• This system will use a receiver with primary filter. This filter is cleaned by automatic cleaning device, which ensures efficient conveying.
• The power source will have a secondary filter mounted on it. This filter is sized for the power source and access is very easy. It acts as guard filter for power source.

Powders will be transferred inside the tubing without any obstruction to the machine. The system proposed herein is totally enclosed, sealed and has an internal dust filter properly installed. So the transfer of your product will be dust free and clean preventing contamination inside and outside the system.

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Lifting & Positioning Device for Material Charging:

Application:

The Lifting & Positioning Unit / IPC Bin loader is used for transferring and discharging the material dust free and without human touch in pharmaceutical industries for Load powder in to hopper of Tablet Compression Machine

It consists of a main frame, Bin fixing arm, Hydraulic lifting device and pivot base. This main frame move 360 degree on axis and Bin fixing arm move upward and downward in the frame by hydraulic cylinder and power pack system.

The moveable container/Bin bringing placed beneath the fixing arm, operate the hydraulic drive system which lifts arm with the container and it raises the container till it gets stops exactly in a position, slew the column to swivel the bin over inlet of the next processing equipment, then it could be unload by opening of butterfly on the whatever next processing equipment.

Salient Features:

• All contact parts AISI 316 & non contact parts AISI 304 with General Structure made out of mild steel and claded / Covered with SS304 with cGMP Compliance Design
• Capacity matching with IPC Container
• Suitable for load material on Tablet Press Machine Hopper
• 360 degree Swiveling movement of lifting arm.
• Loading height designed as per end user requirement and slab height.
• Hydraulic power pack system for lifting.
• If the power goes off, the loader remains where it was.
• Limit switches are provided to stop the hydraulic drive when the stroke is competed

Technical Specifications:

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We are a trusted organization of this domain in offering a wide gamut of Automatic Tablet Coating Machine to our valued customers. Our offered machine has very heavy & sturdy structure which is made from SS304 pipes & sheets and complete structure covered from outside. In this machine, the processing chamber is designed with sealed from all side, in which negative pressure can be achieved.

Features:

• An FLP lamp at top of the chamber
• Spray nozzle mounting facility at chamber
• Long functional life
• Energy efficient

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This vibrating energy screen is unit consisting of circular pretension screen mounted on the frame along with vibrating motor. The vibrating motor imparts three plane vibrations to the screen due to revolving eccentric weights. Total assembly is mounted on suitable springs so that it becomes a independent body which vibrates without parting any vibrations to the foundations.

Salient Features:

• High capacity & optimum use of space.
• Machine confirms to cGMP Compliance
• Process adaptability.
• Low operating and maintenance cost.
• Long screen life.
• Easy for assembly & disassembly for cleaning & changeover of screens.
• Springs amplify the vibrations leading to reduced motor HP, maintenance & operational cost.
• Compact unit for easy of operations.
• Available in two, three & four deck also.
• Screen Size – 4 mesh to 150 mesh as per customer requirement
• Aluminium Turret Guards
• Effective Dust Extraction Nozzles
• Imported needle roller bearing provided at the bottom of turret.
• One Shot Lubrication System for Lubricating Pressure Rolls
• Reverse direction motion protection is provided to avoid accident.

Technical Specifications:

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CHITRA’s Communiting Mills are best suitable model for Milling & Grinding of Dry / Wet Powder with scrapper & Blade at Higher speed in Pharma / Food Application.

The Communiting Mill consists of a box type chamber containing fixed blades which rotate at different speeds to break the material into finer particle sizes. The product is input to the feed pan which takes it to the inlet and thereby to the box type chamber. The chamber contains fixed rotor blades which rotate at designated speeds to achieve the required particle size. The blades come in knife and hammer edges to accommodate different granule shapes.

An appropriate screen of the required mesh size is placed underneath which allows the material sizes achieved to pass through the screen and the rest are again ground till the come of specified size.

Special Features:

• All Purpose Communiting Mill for Milling & Grinding
• Construction conforms to cGMP requirement
• This is the Suitable Model for Dry Granulation / Wet Granulation Milling & Grinding Purpose
• cGMP point of view machine is provided with SS cladding on base, SS belt guards, SS cover on motor. No exposed painted surface on top of the machine. Motor rails, screws and guide rods are chrome plated.
• Beaters assembly bearings are in separate pillow blocks for ease in maintenance.
• Beaters assembly is dynamically balanced which reduces vibration and noise level and increases bearing life.
• Springs amplify the vibrations leading to reduced motor HP, maintenance & operational cost.
• Transmission of heat to the chamber from bearings is minimum as they are away in separate pillow blocks. This facilitates to some extent in processing of heat sensitive products.
• Various types of Sieves available from 4 meshes to 200 meshes to suit the Milling / Grinding Application
• Screen / Sieves and contact parts are made of SS 316 Material.
• The control panel board mounted on the base plate is provided with star-delta starter for communiting dual speed motor with proper protection
• Castors are provided for mobility and brakes can be applied for fixing machine at one place
• Machine is having Variable speeds of 1000/2250/4500 RPM with sixteen blades.
• Very less down time as only beaters assembly will have to be reversed (and not the complete chamber) for making it knife to impact forward or vice-versa which can be done by single operator.
• Castors provided for mobility and breaks can be applied for fixing machine at one place.

Technical Specifications:

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